Results of Manufacturing Business & Operational Forecast good news for regional economy

On the heels of two reports we shared earlier this month that portrayed a vulnerable manufacturing sector in Colorado, results of CompanyWeek‘s first Business and Operational Forecast offers better news. Momentum, not malaise, is the operative takeaway.

In late May, with the help of The Neenan Company and Manufacturer’s Edge, we pushed out a 10-question survey to 991 manufacturers, randomly selected from CompanyWeek‘s readership, from 10 industries and the supply chain. Just under 10 percent responded. The results provide a snapshot of the sector, as do other data, but communicate a healthier ecosystem than the national reports we referenced. (Also read Dawn McComb’s analysis of manufacturing real estate trends here.)

Most respondents were company owners or founders:


Industrial manufacturers were most eager to respond:

Consistent with Colorado’s small- to medium-sized business community, most respondents were middle-market companies:

A big majority, nearly 62 percent, forecast revenue growth this year and another 40-plus percent were already bullish on 2017:

Companies are hiring — 64 percent have plans to hire employees this year and 34% currently have job openings:

Respondents were more careful about investing in new facilities or expansions — 16 percent were moving or expanding this year and of those 21 percent were onsite renovations:


Innovation’s another matter. Fully 67 percent of respondents indicated plans to invest in technology in support of manufacturing operations — production/processing/manufacturing assembly. Over 39 percent indicated plans to invest in business systems — enterprise resource planning, financial systems, analytics and market and business development:


Questions we’ve raised about the adequacy of the local supply chain to support dynamic growth in manufacturing were reflected in the data: over half of respondents, nearly 53 percent, cited a preference for local suppliers but difficulty in finding them:

It all adds up to be an interesting counterweight to national reports that offered near-flunking grades for Colorado manufacturing. Challenges persist — like workforce, reasonably-priced real-estate and a supply chain that forces manufacturers to source outside the region. Not to mention business development for those operating in under-performing sectors like oil and gas.

But as we report every week, there’s a ton to build on here.

Bart Taylor is publisher of CompanyWeek. Email him at btaylor@companyweek.com.

Coming to a neighborhood near you: collaborative manufacturing spaces

Last week, Curtis Williams outlined the conventional approach cities adopt to entice manufacturing businesses. It’s a combination of smart selling, the opportunistic use of incentives, and here, in Colorado, a large dose of leveraging natural attributes. Today Denver’s the fastest growing city in the nation. The rest of the state’s not far behind. It’s a home field advantage to envy.

Out-of-the-box development, the kind that attracts industry’s best and brightest, is harder, the formula more elusive and for manufacturing, largely absent from today’s economic development playbook. The irony is that communities are increasingly enamored with modern manufacturing. Cities crave growing craft food and beverage firms, light manufacturing in lifestyle and consumer sectors and high-tech fabricating and assembly.

Yet new voices in industrial development are emerging, cognizant of the value of primary jobs and the opportunity to build around the sustaining trends driving manufacturing back onshore or growth fueled by new consumer preferences. Among the most intriguing ideas is the concept of multi-tenant facilities that house complimentary light-manufacturing companies.

The idea is grounded in two trends at work in the economy. Officing concepts like Denver’s Industry, Galvanize, and WeWork facilities tap a modern professional ethos that values collaboration, community, and social networks. For entrepreneurs, the collective delivery of support services in these facilities, often extending to funding and talent, has also been a catalyst.

The second is the profound change in manufacturing, manifest in both the industries driving growth and how technology is changing industrial processes.

On a national level, consider Faraday Future, the ‘mysterious’ car company poised to break ground on a $1B factory in Nevada. The company’s site is to be mindfully located “on 900 acres of land near Interstate 15, a major roadway to Southern California. This means the company could attract large crowds for tours to increase brand awareness.”

A manufacturing factory that doubles as a tourist destination? Why not. It’s not difficult to envision an open and airy facility, with tourists and prospective customers treated to a full-on display of robotics and automation, technology and systems management — a 21st century industrial iteration of Disneyland.

It’s happening today on a smaller scale here, in the Rockies. One of Fort Collins’ most popular consumer destinations is New Belgium Brewing — a manufacturing facility. Now broaden your view, and envision visiting your favorite craft brewery in a facility that’s also home to a distillery, a composite cycle or ski maker and an artisanal food company — treats to enjoy as you watch products from each company being made.

The Neenan Company was the architect on the original New Belgium tasting room and brewery in Fort Collins and Neenan VP Shawn Sullivan has no problem conjuring the image. In fact he’s an evangelist today for the concept along the Front Range.

“There’s a real opportunity to create a dynamic manufacturing and retail environment through shared infrastructure and common area that would lower occupancy costs,” Sullivan explains. But operational savings may only be part of the benefit. “We also see the upside of enhancing brand awareness through cross pollination of people and products,” he adds. “We’re in the early stages of creating custom, innovative designs that bring neighborhood manufacturing to Colorado.”

Ted Eynon, co-owner of Colorado-based Meier Skis, has already moved beyond concept and into a space he hopes will house a craft brewery and other like-minded craft manufacturers. He shares Sullivan’s sentiments about the benefits of collaboration.

“When you think of Colorado, skiing and beer are going to be at or near the top of everyone’s list so it’s only natural to bring the craft production of both under a single roof for an immersive brand experience that consumers can actively participate in,” Eynon says.

Eynon moved Meier from Glenwood Springs to a location in Denver, near West 8th Avenue and I-25. “The goal is to have a unique offering of Colorado active lifestyle craft products where someone can be sipping a cold beer or spirit while simultaneously picking out or designing their own skis or snowboards — an open concept with lots of glass that will open up sightlines and ensure that everyone is able to feel and experience the brands. We are in the process of looking for the right brewing or distilling partner to make this a reality.”

It’s no stretch to see cities and towns getting in the game, conceiving developments and facilities aligned with Sullivan and Eynon’s vision, and beyond. The combinations are intriguing, including design-to-manufacture clusters in growth sectors like aerospace and bioscience.

Is it out-of-the-box economic development thinking that might change the fabric of urban development? We may soon find out, in a neighborhood near you.

Bart Taylor is publisher of CompanyWeek. Contact him at btaylor@companyweek.com.

Colorado gets in the lifestyle manufacturing game

Earlier this year I wrote that manufacturing “can again become a jobs engine with the launch of thousands of new manufacturing businesses, a wave of middle-market companies across diverse industries. What we lack in large we’ll make up for in volume, in hot sectors like food and beverage, advanced contract manufacturing and lifestyle and consumer industries.”

Last month, CNBC featured CEO Paul Trible of Richmond, Virginia-based apparel maker Ledbury, who confirmed my sentiment under the headline, “Workshops, not factories, are US manufacturing’s future.” Trible described the new manufacturing economy this way: “Companies will bifurcate their product lines. Uniform-volume product will be made abroad, and highly personal, customizable goods will be created domestically.”

Indeed, large companies are rediscovering small-batch manufacturing here, domestically, even as overseas factories churn out volume products. The difference in methodology can be striking. Today U.S. operations are often informed by advanced technologies and processes that enable customization, speed time-to-market, and enable brands to follow changing consumer preferences in real time — not on schedules dictated by contract producers overseas. Superior quality is also a game changer. As Ledbury notes, “We are not going to be able to compete on price with other countries, but we can compete on craft. American-made will become a luxury brand.”

But small business will be the primary catalyst for 21st-century manufacturing, and for them, access to technology, advanced processes and money is more limited. That’s a why a subtle change being implemented by Colorado’s Office of Economic Development and International Trade (OEDIT) is an important development for regional makers and manufacturers.

Colorado’s growing cadre of lifestyle manufacturers including apparel and outdoor companies are now eligible to apply for Advanced Industry Accelerator Program grants, a program to this point reserved for early-stage companies developing high-tech products or those commercialized with the help of research entities or universities. In the state’s vernacular, ‘Advanced Manufacturing’ is one of 14 ‘Key Industry’ sectors identified in Governor Hickenlooper’s Colorado Blueprint, the administration’s guiding economic roadmap.

I’ve had issues with the Blueprint. For starters, ‘advanced manufacturing’ isn’t an industry, it’s a process. More problematic, it leaves companies not considered ‘advanced’ largely unconnected from a larger community of manufacturers and often without access to support, services, and money available to those, for example, considered tech-savvy enough for grants.

But technology is a catalyst for manufacturers operating in historically low-tech sectors — like apparel, where innovation lags. The type of small-batch customization envisioned by Trible and championed by Colorado’s own group of lifestyle companies will require advanced technology and processes. In this vein, ‘advanced manufacturing’ shouldn’t be a filter to disqualify worthy companies from financial aid; it should be viewed as an accelerator to spur growth and advance low-tech manufacturing.

With a push from Luis Benitez, director of Colorado’s outdoor industry office, and Katie Woslager, Advanced Industries’ senior grant manager, OEDIT finally agrees. Benitez tells me that today, OEDIT is accepting applications from “outdoor recreation, cut-and-sew, ski/snowboard, and bike manufacturing companies under Advanced Manufacturing applications”.

Apparel and outdoor recreation companies as Advanced Manufacturers! Not only does the change recognize that manufacturers in all sectors are increasingly ‘advanced’ and using technology to reshape markets and create opportunity, it’s a crucial component that’s been missing in the state’s outdoor and lifestyle promotional efforts.

Colorado, Utah, and others ‘tourist’ destinations will fully leverage their incredible lifestyle assets only with increased efforts to promote the region as a destination for lifestyle manufacturers. CompanyWeek has been beating this drum since September 2013, the same year the Colorado legislature passed the Advanced Industry Accelerator Program.

Welcome to the lifestyle game.

Bart Taylor is publisher of CompanyWeek. Reach him at btaylor@companyweek.com.

Note: Colorado’s Office of Economic Development and International Trade will summarize the Advanced Industry Accelerator Program grant application process at CompanyWeek’s 2nd annual Manufacturing Growth & Financing Conference, July 27, in Denver. Click here for details and to register.

Colorado is flunking manufacturing. Or is it?

Like a left-right combination from Muhammad Ali, Colorado manufacturing was staggered this month by two reports that portray a struggling sector. What to make of the news?

Conexus Indiana’s 2016 Manufacturing & Logistics Report Card for the United States gave Colorado a ‘D’ grade for overall manufacturing sector health. The report grades states in eight categories, from sector diversification to global reach to human capital. Only New Mexico, Hawaii, and Alaska fared worse, with F’s.

Misery loves company, and based on data compiled by Conway Data Analytics for Site Selection magazine, Colorado ranked 47th in per capita manufacturing investments in 2015. The California Manufacturers & Technology Association analyzed the data and shared Colorado’s numbers with us. (California ranked 50th, a downer for an economy that boasts nearly 40,000 manufacturers.)

There’s so much to consider here, but let’s stay high-level and try and sort out some straightforward implications.

An easy path would be to simply discount the Conexus methodology and by all means, there’s plenty to work with if Colorado economic officials cared enough to respond. Tom Bugnitz, CEO of Manufacturer’s Edge, didn’t have to work hard to determine the Conexus report was based on 2014 data, or that data sometimes worked at cross-purposes. “We get high marks for productivity and innovation,” Bugnitz told me, “which means we need less workers, which gets us lower marks for overall health because it lowers the number of manufacturing employees as a percent of total employment.”

Indeed, the Manufacturing Industry Health grade — D — is measured by “the share of total income earned by manufacturing employees in each state, the wage premium paid to manufacturing workers relative to the other states’ employees, and the share of manufacturing employment per capita.”

Colorado’s other D grade among the eight categories was in Global Reach, or the “export-related measures of per capita exported manufacturing goods and the growth of manufacturing exports.” I’ll leave others more informed on export trends to determine whether a near-flunking grade is warranted, but Colorado seems well positioned to grow exports. But then again we consider agricultural goods part of the maker economy, and Colorado’s a national ag export leader, so I object from the get-go.

Colorado gets a C in Sector Diversification based on 2014 data. It’s already a dated statistic. Diversification is the state’s manufacturing calling card, from high-tech fabrication to device makers in bioscience to the craft food and beverage tsunami to a burgeoning lifestyle industry. Food and beverage has been the fastest growing manufacturing sector in the state since 2014.

All that said, it would be narrow-minded to assert that the Conexus report is flawed and therefore irrelevant. Data is data, and as a percent of GDP, or employment, Colorado’s manufacturing sector is underperforming compared to others states — states that would kill to have Colorado’s broader growth metrics. I’ve also chronicled the state’s challenge in developing a more robust supply chain and how the lack of a cohesive manufacturing development strategy is a drag on sector growth. Manufacturers are not without fault. Companies remain more comfortable operating in industry silos.

Yet manufacturing is thriving. We’ve profiled over 700 manufacturing and supply-chain companies since September 2013. We’ll profile 700 more in the next few years. It’s certainly entrepreneurial, and companies are scattered throughout different industries, which at times makes it hard to measure – and grade. Until growth companies and sectors mature and begin making a statistical difference that matters on a national scale, enduring bad grades or scores may be part of the program.

Like the aforementioned investment ranking. Colorado now ranks 47th in manufacturing investments per capita, an interesting stat that tracks manufacturing –related construction or expansion projects across the U.S. that involved over $1 million in capital or more than 20 new jobs investments. Of 2641 projects in 2015, Colorado hosted nine. Kentucky, a state with 4.3 million people, led the nation with 173. It’s a reminder how deep a manufacturing community other states lean on to attract new companies and expansions. The supply chains are long.

But how many companies do we need to shine a light on to get elected officials, economic developers, business groups and yes manufacturers, excited about what’s happening here? Who’s paying attention? California ranked 50th, a number that didn’t sit well. Its manufacturing trade association was quick to lament its status and challenge policy-makers.

We’ll gather July 27 in Denver for the 2nd annual Manufacturing Growth & Financing Conference. Increasing the level of investment in worthy manufacturing companies is the objective of the conference. Even if you’re not looking for money, it’s important you’re there. Investors need more awareness about companies shaping this sector.

Don’t be satisfied with a ‘D’, or being ranked 47th out of 50 states. I’m not. See you this July.

Bart Taylor is publisher of CompanyWeek. Email him at btaylor@companyweek.com.

A wave of new manufacturing companies will change the economy—if we can fund them

Manufacturing may never again be the U.S. employment engine it once was, defined by big industrial brands, employing thousands of people for generations.

But the sector can again become a jobs engine with the launch of thousands of new manufacturing businesses, a ground-up wave of middle-market companies across diverse industries. What we lack in large we’ll make up for in volume, in hot sectors like food and beverage, advanced contract manufacturing and lifestyle and consumer industries.

A significant barrier is financing. Raising capital is still hard. Early-stage businesses face an especially challenging venture capital environment. Growth companies in the middle-market have more options — investors of all stripes like companies with strong balance sheets. But to say that growth-minded manufacturers are turning away deals wouldn’t be accurate.

Last week the Denver Business Journal reported Colorado venture capital deals were down “sharply” in Q1 of this from the same time in 2015. Financing experts I know point to a slow IPO market and caution not to read too much into the development. But total VC activity in 2015 was also down from 2014, even though Colorado remains in the top 20 percent of states in deal flow. The state’s an attractive place for investors when deals go down.

Is manufacturing benefitting? Technology has long been the preferred domain of the venture community; manufacturing, not so much. But tech-enabled manufacturing in the form of bioscience or medical device companies is certainly in the VC mix.

Middle-market deals seem there for the taking. CohnReznick stated bluntly late last year, “The markets are bloated with cash right now. A research report by RR Donnelley found that PE general partners only returned $232.5 billion in 2014 and that capital called by PE investors was also down. This represents a 21st-century high for total net cash flow in the segment. . . . PE continues to demonstrate faith in manufacturing companies as the final quarter of 2015 unfolds.” The firm estimated that more than 1,650 mid-market private equity deals took place in 2014, a record high flow. “More than 1,030 of these deals,” the report added, “or roughly 62 percent, occurred in the industrial manufacturing and wholesale distribution sectors.”

The trend here is more hit and miss.

Companies in hot sectors with a solid track-record, like those in craft food and beer, have their pick of private equity deals — if they’re open to terms and changes that come with the transaction, either real or perceived. ‘Institutional’ money is increasingly available, like the natural and organic food funds targeting Boulder County’s ecosystem. There’s now growing competition among investors in the hopes of finding the next Oskar Blues, or an exit with a Boulder Brands. Technology-fueled manufacturing is also hot. It’s easy to see the recently announced $500 million ‘middle market’ fund contemplated by Boulder’s tech-centric Foundry Group deployed in support of high-tech manufacturers.

But with a healthy economy and frothy M&A market, investors are cherry picking, leaving deserving but slightly more risky or lesser known ventures under-funded. Manufacturing may be trending up, and appealing for investors in high-growth sectors, but promising businesses remain undervalued and undercapitalized, or simply unknown. A lot of that cash remains on the sidelines.

Less unknowns means more investing. We’ll try and uncover the ‘top 10 investment opportunities in manufacturing’ this summer at the second annual Manufacturing Growth & Investor Conference. If your company should be on that list, let me know. Or plan on attending the conference July 28.

The goal is to finance a generation of brands and establish a new manufacturing employment beachhead. Entrepreneurs are doing their part.

Bart Taylor is publisher of CompanyWeek. Email him at btaylor@companyweek.com.

Doubling down on defense a risky strategy for Colorado Springs

Colorado Springs is a city in search of a new economic brand. As solid as its bedrock industries are, there’s growing sentiment that defense and tourism alone shouldn’t define the city’s economic prospects, that there’s more here, and if Colorado Springs is to attract new industry, compete for skilled labor, and keep it’s best and brightest home, its identity must evolve.

Where the evolution should lead is an open question. An influential group of business leaders would double down on Colorado Springs’ connection to defense-related industry to become the nation’s preeminent cybersecurity outpost. Frank Backes, CEO of Braxton Science & Technology Group, frames it this way, “We need to talk about a brand for Colorado Springs like Silicon Mountain was in the ’80s and ’90s. We need to make sure that the headquarters of the industry is here.”

But for others, the issue isn’t just whether Colorado Springs should move to attract cybersecurity-related industry. Most agree it should. A bigger question is whether the city subordinates other economic opportunities in a push to attract more defense-related federal spending, dollars that already comprise “40 percent of the Pikes Peak region’s economy and about 50 cents of every paycheck dollar here.” Would deepening the connection to the town’s defense brand leave room to fully support other promising opportunities?

Certainly the cybersecurity opportunity is big, the outcomes critical to the nation, and Colorado Springs’ national security legacy an asset to establish significant operations here. In fact, it’s more of a statewide opportunity. It was noted last month at University of Denver’s cybersecurity summit that Colorado has 12,000 related job openings. DU has gone so far as to offer a one-year master’s degree in the field.

Cybersecurity industry employs “software engineers, network engineers, computer scientists” and other high-tech specialists, jobs that could change the city’s workforce composition. Jobs that will appeal to cadre of young, smart, talented professionals so critical to developing the vibrant and progressive economy town leaders crave.

There’s a private-sector outcome here; every data-intensive business will require more secure digital systems and processes. Think airlines, financial centers, and others.

Yet much of the billion dollar-plus opportunity is tied to national security contracts, government spending that companies here would pursue. Can the Springs muster resources to compete with a high-profile list of capable cities for this business, as it rallies a new brand strategy to promote homegrown private-sector opportunities?

If not, an underdeveloped but powerful lifestyle brand-in-waiting may suffer most. Colorado Springs, the self-proclaimed ‘City of Champions,’ boasts assets that put it on par with Boulder and others in the region as a destination not only for athletes and sports enthusiasts, but the outdoor industry. Like most every other Colorado city, the Springs is also incubating a progressive cadre of craft beverage and food businesses. Alongside the city’s impressive list of attractions and quality of life attributes, it’s a compelling lifestyle foundation.

But the city’s standout crop of established sports-minded businesses and organizations seem strangely unconnected — from each other or as a tight knit ecosystem used by city planners to attract related industry to the region. Craft lifestyle brands, also an asset, disconnected even more. Will a brand that reflects lifestyle industry gain favor and lead Colorado Springs to heights where Boulder, Ogden, and Portland reside? The idea’s not gained traction yet.

Parker, Colorado, up the road from Colorado Springs, has rolled out the following ad campaign.

Imagine the same from Colorado Springs. What would it convey? Cybersecurity…and lifestyle? Can both be the brand Colorado Springs grows by?

A second opportunity was envisioned in a DOE grant awarded Colorado, the ‘defense-industry adjustment program,’ renamed SMART, now FourFront. By whatever name, Colorado received $6.6 million to retrain defense-impacted contract manufacturers (CAMA, the Colorado Advanced Manufacturing Alliance, administers the grant on behalf of OEDIT); $6.6 million to wean industry off government’s spend. Colorado Springs was identified a location for a retraining center. Today a “Fuse Center” is located in the Catalyst Campus as a result.

One private-sector outcome would be aligned with a national trend to stand up advanced design-to-manufacturing facilities. San Francisco’s Lime Lab is a vertically integrated shop that marries industrial design with modern manufacturing capabilities. The concept is a catalyst for small-batch, customized manufacturing. New, inspired products and companies should follow. Boulder Engineering Studio is doing similar work.

Yet Lime Lab’s manufacturing facility is in China. Why not integrated centers in Colorado Springs? The pieces are here: a capable ecosystem of high-tech fabricators, engineers, and designers; facilities including space currently leased in the Catalyst Campus envisioned precisely for this type of activity; enthusiasm for a technology future (including cybersecurity); and a rich higher education community. New advanced design-to-manufacturing centers would also breathe life into a FourFront effort that today has progressed only as far as videoconferencing.

Catalyst Campus benefitted from a $750,000 taxpayer grant last year, launching with the tagline, ‘Where ideas converge.’ Watching the Campus become a center for cross-industry collaboration in pursuit of a new and more inclusive Colorado Springs business brand would be a fair backpack.

It’s no surprise I’m enthusiastic about manufacturing. But here, opportunity might coalesce around light manufacturing — gear, apparel, components, beer, food, and spirits on the lifestyle side — while showcasing a modern industrial capability centered around collaborative, high-tech, design-to-manufacturing capabilities and innovation.

Develop the cybersecurity opportunity, but redouble efforts to attract private-sector industry that better captures the creative undercurrent in this urban Colorado gem. As talent, money, and ideas flow into Colorado and the West, the city can emerge as an alternative to its high-flying but often frantic counterparts.

Bart Taylor is publisher of CompanyWeek. Reach him at btaylor@companyweek.com.

Elon Musk’s call to arms a jolt that manufacturing needs

Elon Musk’s very public recruiting pitch this week for manufacturing talent was a call to arms, not only for Tesla but for U.S. manufacturing. Let’s hope Musk not only finds the talent to replace his two recent high-profile departures, but that good things come from the publicity. As more innovators of Musk’s ilk run headlong into manufacturing’s U.S. talent gap, we’ll get closer to disassembling barriers that impede growth.

Reuters touched on one in the Musk article last week:

Putting aside the issue of capital requirements, auto experts point to a shortage of manufacturing engineers, whose ranks were thinning out even before the U.S. auto crisis hit in 2008.

As one source, Garth Motschenbacher, director of employer relations at Michigan State University’s College of Engineering, aptly described, “It’s a constant issue we have in this country. . . . For the longest time manufacturing was seen as the dirty end of engineering.”

Bingo. Manufacturers refer to the negative perception as the ‘four D’s’ — dirty, dumb, dangerous, and dying — descriptors that are largely inaccurate today but pervasive.

Yet Tesla may be the perfect company to change manufacturing’s public image. Auto companies are connected to American manufacturing like no other. As innovative and technology-inspired Tesla or Faraday Future are, their manufacturing DNA matters.

This can’t be said for tech giants like Apple or sporting goods stars Nike, both manufacturers, both who also carefully cultivate an image distinctly separate from the realities of where they make. Apple and Nike may be today’s brand equilvalent of the Ford Motor Company circa 1930, but they complicate Tesla’s challenge by exporting manufacturing jobs while keeping other integral elements here — design, engineering, brand development, and the like.

But today a Tesla Model 3 is every bit as appealing to modern consumers as an iPhone or Air Jordans. We revel in the design.

Fabricating or assembly? We don’t appreciate the manufacturing. Nor do many of America’s prominent brands. Manufacturing is something you do overseas, with U.S. designs.

But there’s more. The methodology has spilled over to the way promising ideas are funded. It’s a reality companies like Boulder Engineering Studio (BES) see every day. “So often [products] are prototyped without any considerations toward manufacturability and cost,” says Callie Wentling, director of business development for BES. “There’s a lot to be said for creating a proof of concept to demonstrate technical feasibility and generate interest among potential backers and users, but too often companies focus on the ‘pretty’ up front and don’t consider what can be a long road from functional to manufacturable.”

BES is trying to change the model. “We do challenge them to think through and characterize as much of their product as possible so we can begin laying a foundation for manufacturability as early as our first design push,” Wentling says. “If [an idea] is ultimately going to be scrapped, why allow your development team, marketers, or potential and test users fall in love with it in early revisions? Far better to provision for those elements up front, so you can plan your development strategy around a slick integration of otherwise problematic features.”

Manufacturability. Has Elon Musk lost site of the manufacturability challenge of producing 500,000 Model 3’s by 2020? We’ll find out if he fills the positions but still can’t deliver half a million cars.

If he does, Tesla’s engineers will have demonstrated the beautiful end of manufacturing.

I’m rooting for him to make the right hires.

Bart Taylor is publisher of CompanyWeek. Email him at btaylor@companyweek.com.

A related note: Design-to-Manufacturing is the theme of the 3rd annual 2016 Apparel Manufacturing + Lifestyle Sourcing Summit. Save the date — Sept. 28 in Denver — and plan on attending as we pick up the challenge in apparel and lifestyle manufacturing.

Middle-market innovators steal the show at the inaugural Colorado Manufacturing Awards

Colorado’s largest company was a finalist as were other signature manufacturing and supply-chain brands, but middle-market companies flashing process and product innovation stole the show at the inaugural Colorado Manufacturing Awards April 6 at Denver’s brilliant ART Hotel.

The awards were organized and presented by CompanyWeek and Manufacturer’s Edge with help from CACI, the Colorado Chamber of Commerce, and the Colorado Advanced Manufacturing Alliance (CAMA). I had a blast moderating the selection committee deliberations prior to the event and can share the ‘insider’ notes today.

Nine industry categories plus the supply chain were contested, and the upset theme materialized early in the evening when Boulder’s electronics upstart Modular Robotics won Aerospace & Electronics over Colorado’s high-profile satellite maker Sierra Nevada Corp.’s Space Systems and global storage powerhouse Seagate. Selection committee members cited Modular Robotics’ groundbreaking efforts to establish a domestic manufacturing workforce from a new generation of ‘alpha geeks and robot nerds’ — a STEM-connected smart workforce of the future.

Voormi was a surprise winner in the Lifestyle & Consumer category over accessory giant Otter Products and snowsports powerhouse Never Summer, arguably the state’s quietest if influential lifestyle brand. Voormi’s product innovations are noteworthy — technical garments featuring new fiber technology sourced from Rocky Mountain wool — but the company’s mission to develop a world-class domestic garment manufacturing outpost, coping with an underdeveloped apparel supply chain, also scored high.

Process innovation relating to workforce development also separated Boulder’s uber-focused medical device manufacturer Mountainside Medical. The company’s European-style recruitment, training, and mentoring workforce model continues to provide competitive advantage in a contested space. Centennial’s Allosource was a highly regarded runner-up in Bioscience & Medical.

Colorado’s most high-profile national manufacturing sector may be Food and Beverage, and co-packers like category winner Fresca Foods have been catalysts of a food revolution that arguably began along the Front Range. The company’s impact on a generation of food entrepreneurs lifted the Louisville-based firm over one of Colorado’s fast-growth companies, Noosa Yoghurt, and beverage innovator Infinite Monkey Theorem Urban Winery.

But innovation in Colorado food and beverage manufacturing is also defined by its powerhouse craft beer sector. One of the first and still the largest in southwest Colorado is Durango’s Ska Brewing Company, winner of the Beer & Brewing category over Avery Brewing Company and Wild Goose Canning. Ska’s’s growing popularity and consumer footprint was only half the appeal to the awards panel. In a recurring theme, the selection committee favored the company’s wider influence on the beverage manufacturing ecosystem, citing spin-offs Ska Fabricating (de-palletizers and canning equipment) and Peach Street Distillers.

The brewing supply chain was brought into sharp focus by the popular choice of Colorado Malting Company as winner of the Supply Chain awards category. Josh Cody, whose family-owned farming operation fuels Colorado’s craft sector more than any supplier, traveled from Alamosa only to win the award and graciously deflect credit to the craft entrepreneurs who’ve put Colorado on the national beverage map and positioned the San Luis Valley as an epicenter for ingredients that sustain the industry. In a category also featuring Arrow, Colorado’s $25 billion ‘quiet giant,’ Colorado Malting’s choice again spoke to the selection committee’s preference for companies influencing local, sector-wide growth.

If food and beverage has become Colorado’s national manufacturing calling card, its Contract Manufacturing sector, today boasting world-class advanced fabricators in technology sectors like aerospace and bioscience, may be it’s future. In this most difficult category to judge, metal 3D printing innovator Faustson Tool and its blue chip roster of clientele emerged in a close vote. Primus Aerospace and NFT/Paradigm, the other finalists, are the tip of a tech-fueled spear that’s coming to define the local manufacturing economy.

Energy & Environment winner Vestas can make the case it’s still the most influential fabricator in the state, though, and with good reason. Today Vestas Towers in Pueblo is the world’s leading manufacturer of wind towers at a time when alternative sources are ‘crushing’ the energy scene.

Vice President Tony Knopp’s pro-Colorado remarks were music to the ears of the large crowd, but the company’s growing impact on the regional manufacturing economy appealed to committee members, with 300 or so welders on the company payroll and a recruitment and training ecosystem to envy.

The same is true for Fort Collins-based stalwart Woodward, winner of the Industrial category. Contract manufacturer to some of the world’s great industrial brands like Boeing and Caterpillar, Woodward seems intent on maintaining its global standing in part by attracting and retaining a new generation of technology-enabled manufacturing employees. Its new facility in Fort Collins updates the image of modern manufacturing with open, wired, and collaborative spaces. Woodward’s a legacy manufacturer, casting and manufacturing products around the globe, with another foot squarely in the future.

Construction firms and builders share an important space in the economy with manufacturers, and winner of the Built Environment category, RK, is an omnipresent brand in construction sites throughout the region. RK is a true hybrid manufacturer/constructor with an eye to the future with prefabricated structures even as it continues to provide critical infrastructure and building services. But again, RK’s success in overcoming workforce challenges — recruitment, training, and retention, process innovations all — scored very high with the selection committee.

Innovation occurs in many different ways. Winners of the inaugural Colorado Manufacturing Awards manifest most all of them.

Bart Taylor is publisher of CompanyWeek. Reach him at btaylor@companyweek.com.

Unfiltered at Natural Products Expo West

The quiet food revolution that began in Colorado and places like Portland, Oregon, a couple decades ago ain’t so quiet anymore. As the Boulder Daily Camera surmised earlier this year, “Food is the new tech, and Boulder is its Silicon Valley.”

At the center of Colorado’s nationally renowned ecosystem is Naturally Boulder, a trade group with nearly 1,000 members and oversized influence, having touched hundreds of natural products companies in some form or fashion the past decade or so.

Lat fall, I wrote about Naturally Boulder’s high-energy ‘Pitch Slam & Party,’ an event that captures the DNA of the sector and puts it on full display, as select entrepreneurs pitch product and business ideas and vie for cash and a spot at Natural Products Expo West. It’s a coveted prize: The event means important exposure for brands seeking, well, everything: money, connections, distribution, talent — momentum.

This year’s edition of Natural Products Expo West took place earlier this month, and I caught up with Bill Capsalis, Naturally Boulder’s president pro tem, to get an update on the event and the pitch slam winners, and to talk about the sudden national prominence of Boulder County and where this compelling story may go next. (Well, maybe not so much where it goes next. Before we start, he’s already rejected a ‘trends’ column.) Capsalis likes to keep the conversation grounded; his bullshit filter is well-refined.

Which is fine by me.

Bart Taylor: Bill you’ve told me this is your umpteenth Natural Products Expo West. Not sure whether congratulations or condolences are in order, but describe the event two weeks ago compared to some of the early events.

Bill Capsalis: I’m finding it hard nowadays to see the entire show in three days. There are so many people (80,000) and so many booths (3,000) that you find yourself in traffic jams in the aisles, especially in front of certain booths with delicious food being shared. You have to be careful because you can eat 2,500 calories of chocolate, chips, and other snacks and drinks before you make it down three aisles at the show.

This is my first pet peeve — it sometimes feels as if the show has become a snack and drink event. One thing the world probably doesn’t need any more of is snacks and bottled drinks. It seems we are hell-bent on replicating what big food companies have been doing for years — continually adding more and more iterations of the same products into the store shelves — but the problem is the stores are running out of room for more products. I predict a course correction on the innovation side of things in the future, but for now, bring on the Matcha in a can, and may I please have some more probiotic drinks?

BT: Three-thousand booths? Wild Zora won NB’s event this summer, and to your point, is a snack food. Seems it would be silly to say they ‘stood out.’ Was it still important for them to be at the Expo?

BC: Wild Zora was perfectly positioned as part of the hot new products hall. What makes Wild Zora different is that they are riding the wave of the Paleo diet explosion, so for a lot of reasons they don’t fit into the “copycat” snack product category. They commanded attention because, after all, it’s a meat bar!

When I saw them they were having a good show, meeting some great people. I haven’t spoken with them since but I suspect they will say it was a great event for them on many levels. I have said many times before that, often at this show, it can be more obvious who isn’t there than who is there. So for young brands like Wild Zora and many others from Colorado, it is really an important step in their evolution as a brand.

BT: So what’s your second pet peeve?

BC: Pet peeve number two: how over time, food becomes like fashion. Products that were hot 10 or more years ago just aren’t hot any more — like super fruits from South America, not hot any more. There is some logic behind these fads that come and go; as product innovators and formulators look for more and better ingredients they scan the globe bringing us amazing things like quinoa from South America, ancient grains from our own soils, and plant-based functional ingredients that can heal us like turmeric which is a staple in the Ayurvedic way of life. Generally I’m a fan of all of these ingredients and find the most interesting products are the ones that focus on functional health benefits for us all. It kind of makes me chuckle to see a small handful of cold-brew coffee companies one year and then 25 the next! Today’s food entrepreneurs have access to a lot of data and they understand when a category gets hot that it is time to jump on it and become the leader in the space or be left chasing the limited shelf space. Keep an eye out for protein from creepy crawlers — cricket protein is on the rise.

BT: Yes, I recall a bug protein product at your summer event. Where does all this leave Boulder and Colorado? Is there a natural food or products direction that’s a unique fit for this ecosystem?

BC: Boulder, Denver, and Colorado as a whole have a very unique place in the natural and organic products industry and I don’t see that changing. If anything we will become more important as time goes on.

The amount of innovation coming out of just Boulder alone is astonishing. There were about 50 companies represented at Expo West this year from this area and I think this will continue to grow. Our trade association Naturally Boulder currently has 1,000 individual members and I don’t see that number declining, only going up. When you consider the high number of entrepreneurs in this area willing to take the risk to launch a food brand, then look at all the businesses set up to help them grow and learn, including publications like CompanyWeek, it creates a web of support unequaled in other parts of the country. The climate for change in the food system seems evident to me and we are sitting on top of it here in Colorado.

As for bugs as protein sources, probably not for me. But the company founder told me he was working on ways to scale up his production so that they could use it to feed livestock. The possibilities seem endless.

Read more later from Bill Capsalis.

Bart Taylor is publisher of CompanyWeek. Reach him at btaylor@companyweek.com.

In a rush to sell ads, The Denver Post fumbles Progress Colorado

Newspapers are in trouble and in the race to find financial footing in digital media, publishers are cooking up all manner of revenue opportunities. A favored tactic is to develop specialty or niche publications, content developed to appeal to advertisers first. Some do it better than others and manage to create interesting, entertaining content, or otherwise add value to the roster of ‘custom publishing’ projects endemic to the trade. Even then it’s hard to differentiate one “Top Lawyers” insert from the next.

But despite good intentions, the content often turns out to be bad. The Denver Post‘s Progress Colorado 2016 Business and Economic Guide that I plucked out of my Sunday paper is a good example. It’s a compilation of positive stats and market data with ‘advertorial’ thrown in here or there — featuring a dentist, a healthcare company, a construction firm. It’s intended to be a sales pitch for the regional economy.

It ends up being a weird conflation of business and consumer content, unsure of its audience, or not thinking about its audience. In ‘Health & Wellness’ we’re led to believe Colorado’s fit population has created a wellness culture that’s responsible for growth in healthcare jobs and infrastructure, including several new hospitals around the state. Of course the opposite should be true — but who’s quibbling? We now have a lot of new hospitals to care for all those healthy people.

In “Food, Beverage & Craft Breweries” a headline shouts, “Colorado now in top 10 for both food and beer,” and proclaims the state a “top destination for food, beverage, and craft beer enthusiasts.” Again I’m confused. What’s this a guide to? Are people moving here to eat and drink or start a business? After all beverage and food manufacturing is booming. But throughout the publication, manufacturing is nowhere to be found.

Which of course accounts for my snarky tone and this column.

So if Progress Colorado is a transparently self-serving advertising platform, why complain at all?

For one I’m sore that again an otherwise reputable voice in economic matters dumbs down business content. The Post doubles down on the approach at ProgressCo.org. Content here is also a random mix of paid and original content, written for consumers as well as business executives. I’m left wondering why the paper didn’t just invest in business editorial — news reporting or business features — in the ‘regular’ paper.

I know the answer. Content in publications like this doesn’t have to meet a quality threshold. And in a weak moment, I empathize with the Post‘s executives. I’ve also been down this path. Media in ‘transition’ really means media in ‘survival’ mode. Any content that can facilitate ad sales is worthy content. It keep the doors open.

But newspapers and magazines like the Post have the wherewithal to make different choices. Editors can be empowered to invest in smart, edgy business content even in ‘supplements.’ Aldo Svaldi, Jason Blevins and others there are terrific business writers. The Post could strike a different balance; they choose not to.

Until then Progress will be slow, manufacturing will continue to be an afterthought, and companies willing to support print media will invest in content never meant to inform or entertain readers in a meaningful way. And that’s a shame.

Bart Taylor is publisher of CompanyWeek. Reach him at btaylor@companyweek.com.